Self-consistent 3D modelling of electron beam shaping

Self-consistent 3D modelling of electron beam shaping


Electron beam additive manufacturing uses very high current beams, typically 104 to 106 times more intense than in scanning electron microscopes. The effect of such a high space charge (Coulombian electron-electron repulsion) on beam focusing is critical in order to obtain the micrometer-sized active zone required by the AM process.

Our team has developed a particle model (Particle-in-Cell) called SESAM (Saclay Electron Solution for BeAm Modelling). It aims to study (i) the formation, the acceleration and the transport of intense electron beams (~100 mA) by intense electric fields as well as (ii) its shaping (focusing and astigmatism) and its deflection by well-designed magnetic fields. An example of the shaping result is shown in the figure below, with a deflection coil. This home-made software has been registered under license by the CNRS and University of Paris-Saclay [1].

3D calculation of beam transport in a conventional electron gun, with electron beam deflection

[1] A. Revel &T.M. Minea – SESAM« Saclay Electron Solution for BeAm Modelling » software –
Déposants CNRS/Univ. Paris-Saclay, date de dépôt 9/01/2023, N° DL 16346-01

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